For Large-Span Structures That Demand Strength, Stability & Speed

When it comes to building long-span roof systems, the structure above is just as critical as the foundation below. At Build Matt, we specialize in the design, fabrication, and delivery of high-performance steel trusses and rafters engineered to carry heavy loads across wide spans with minimal material consumption and maximum structural integrity.

From industrial sheds and warehouses to stadiums, hangars, and auditoriums, our custom-fabricated steel trusses and rafters are built to meet the performance, timeline, and safety expectations of modern infrastructure projects. We work closely with contractors, architects, and project consultants to bring structurally efficient, cost-effective, and erection-friendly solutions from design table to job site.

Build Matt’s Structural Steel Expertise

With over two decades of industry experience and an advanced fabrication setup, Build Matt delivers:

  • Fabricated trusses and rafters designed for site-specific loads
  • Pre-engineered connections for bolt-and-assemble convenience
  • High-capacity production with consistent QA/QC control
  • On-time supply with trial fit-up options and part-wise dispatch

Our team supports both bespoke one-off structures and repeating modular span, offering the flexibility and capacity needed to power of expanding industrial and commercial infrastructure.

Types of Trusses & Rafters We Fabricate

Every roof system has unique functional, architectural, and load conditions. At Build Matt, we fabricate a wide variety of truss and rafter configurations based on span, utility, and design geometry.

Trusses:

  • Pitched roof trusses (triangular, sloped top chord)
  • Warren trusses (equal-sized diagonals for uniform stress distribution)
  • Howe & Pratt trusses (used for medium to long spans with efficient tension-compression flow)
  • Lattice & tubular trusses (preferred for aesthetics and lightweight spanning)
  • Parallel chord trusses (suitable for flat roof systems)

Rafters:

  • I-beam and built-up section rafters
  • Portal frame rafters with knee braces
  • Curved and segmental rafters for auditoriums and arenas
  • Pre-sloped rafters for roof drainage
  • Box-section rafters for high-load mechanical spaces

All configurations are supported with connection detailing, bolt sizing, and base plate engineering to match site conditions and project load data.

Engineering & Design Capabilities

Our in-house engineering division ensures that every truss and rafter assembly is structurally sound, economically optimized, and erection-ready.

Design Process Includes:

  • Structural calculations
  • 3D modeling and interference checks
  • Connection detailing with full bolt schedule and weld mapping
  • Camber design, load deflection analysis, and lateral bracing studies
  • Fabrication drawings with shop-level clarity and part numbering

We also provide early-stage design assistance to optimize material usage, weight-to-strength ratios, and fabrication sequencing — helping clients reduce steel tonnage and erection costs.

Fabrication Workflow & Quality Assurance

Our fabrication workflow combines automated machinery, experienced welders, and multi-stage quality checks, ensuring every truss and rafter leaving our facility meets Build Matt's high-performance standards.

Capabilities at a Glance:

  • CNC plasma/oxy-fuel cutting for thick plates and custom geometries
  • Beamline drilling for flange and web connection points
  • Automatic and semi-automatic welding (SMAW, SAW, MIG)
  • Shop-fit trial assembly for complex or multi-bay trusses
  • Part marking and bolt tagging for field efficiency

Quality Checks Include:

  • Dimensional inspection and camber verification
  • Weld inspection (Visual, UT, RT, MPI)
  • Pre-assembly geometry checks
  • DFT checks for coatings, adhesion, and curing verification
  • Packaging and bundling with unique identifiers for site sequencing

Our trusses and rafters are fabricated to ensure tight tolerances, clean alignment, and trouble-free bolted connections — reducing erection downtime and improving site productivity.

Key Application Areas

Build Matt’s fabricated trusses and rafters are widely used in:

Industrial Sheds & Workshops

(Supporting cranes, ducts, mechanical loading)

Warehouses & Cold Storage Buildings

(Long-span with insulation compatibility)

Airplane Hangars & Metro Sheds

(Large clearance and cantilever support)

Stadiums, Gymnasiums & Auditoriums

(Aesthetic curved trusses and noise-control ceilings)

Commercial Infrastructure & Institutional Blocks

(Multi-bay roof trusses for educational or administrative complexes)

Why Build Matt – The Right Partner for Steel Truss & Rafter Fabrication

Choosing the right fabrication partner is critical when structural integrity, large spans, and project timelines intersect. At Build Matt, we bring together engineering expertise, modern fabrication infrastructure, and industry-tested reliability to deliver trusses and rafters that meet every requirement — from performance and safety to cost-efficiency and buildability.

Engineering-Backed Fabrication

Build Matt’s approach is rooted in structural engineering. We not only fabricate what’s designed — we help optimize and enhance it. Our in-house team reviews each layout for:

  • Structural redundancy
  • Connection efficiency
  • Material economy
  • Erection sequencing

This design-to-delivery alignment ensures that your trusses and rafters are not only fabricated to spec, but also designed for real-world constructability.

Fabrication Capacity for Industrial-Scale Projects

With high-capacity fabrication bays, multiple welding stations, CNC beam lines, and overhead crane access, Build Matt is equipped to handle large-volume fabrication contracts with ease. Whether you need 20 roof trusses for a school or 200 rafters for a factory, we deliver with:

  • Consistent batch quality
  • Progress-based scheduling
  • Flexible bundling and dispatch

Site-Friendly Erection Support

We understand that time on site is valuable. Our components are:

  • Marked with unique IDs
  • Supplied with detailed assembly drawings
  • Packaged by span/module/bay for streamlined lifting

We also work with your erection agency to provide lifting plans, bolt torque specifications, and pre-assembly guidance, minimizing delays during installation.

Build Smarter Roof Structures with Build Matt

If you’re planning an industrial shed, warehouse, stadium, or multi-bay campus structure, choose Build Matt for engineered steel trusses and rafters that deliver strength, stability, and simplicity from fabrication to field assembly.

Why Build Matt?

  • End-to-end in-house design, detailing & fabrication
  • High-volume, high-precision production capacity
  • Industry-trusted structural integrity

Frequently Asked Questions (FAQs) About Engineered Steel Trusses & Rafters

Lead times vary by volume and complexity. For standard trusses, it ranges between 3 to 6 weeks, including fabrication, surface finishing, and QA.

Yes. We regularly fabricate knockdown/bolted trusses supplied in modular segments for easier transport and assembly at site.

We offer both bolted connections with HSFG/8.8 bolts and field-welded joints based on erection feasibility and load requirements. All joints are engineered and detailed in the shop drawings.

Yes. Based on the span and anticipated deflection, we provide pre-cambered top chords to counter sagging post-installation.

Absolutely. We can fabricate based on your consultant’s drawings or provide end-to-end services — from detailing to delivery — with full drawing and engineering support.

We assist with dispatch planning, bundling, and route optimization. Transportation is arranged on request, with safe loading and part-wise unloading documentation.