Cold Storage Prefabricated & Pre-Engineered Buildings

Advanced Cold Storage Infrastructure - Engineered for Precision Cooling

With two decades of specialized experience in industrial construction, Build Matt delivers technically superior Cold Storage Facilities utilizing Prefabricated and Pre-Engineered Building (PEB) systems. Our engineered solutions are tailored to meet the stringent demands of industries requiring controlled environments - such as food processing, pharmaceuticals, and cold chain logistics - where thermal stability, operational hygiene, and structural durability are non-negotiable.

Our design philosophy is grounded in a deep understanding that, in cold storage environments, thermal consistency is critical to product integrity. Each structure is meticulously developed with thermally-efficient envelope systems, precision-sealed enclosures, and custom load-bearing steel frameworks. We engineer for performance within temperature bands ranging from +20°C to -40°C, ensuring full compatibility with industrial refrigeration systems.

The Technical Edge: Prefabrication and PEB for Cold Storage

Unlike traditional masonry or RCC-based construction, which often suffers from on-site variability, extended timelines, and suboptimal thermal performance, Build Matt adopts a controlled manufacturing and modular installation approach. This not only reduces construction timelines by up to 50%, but also enhances structural accuracy, thermal retention, and site cleanliness.

Our cold storage solutions offer the following engineered advantages:

  • Precision-Fabricated Building Envelopes
    Manufactured in a controlled facility, our sandwich panels (PUF/EPS) provide uniform thermal insulation, minimizing thermal bridging and condensation. The interlocking joint system ensures zero air leakage, which is critical for maintaining internal temperature stability.
  • Optimized Steel Frameworks for Cold Storage Loads
    The structural skeleton is engineered using custom-built pre-engineered steel sections designed to support both static and dynamic loads from HVAC equipment, racking systems, and mezzanine floors. Load calculations are performed in compliance with IS and MBMA standards for seismic, wind, and snow loads.
  • Scalability & Future Expansion
    Every cold storage building is designed for adaptability. Clients can scale storage capacity by adding new modules with minimal interruption to existing operations - thanks to our plug-and-play architecture.
  • Rapid Modular Deployment
    Prefabricated components are shipped to site in ready-to-assemble condition, reducing site labor dependency and ensuring fast-track construction with high precision. This is especially beneficial for time-sensitive installations in perishable goods or vaccine storage facilities.
  • Energy-Efficient Building Envelope Design
    Our system uses low U-value insulation materials, vapor barriers, and airtight construction techniques that significantly reduce the cooling load on refrigeration systems, thereby reducing energy consumption and operational costs over the facility’s lifecycle.

With Build Matt, every structural component - from panel joint design to steel bracing to floor vapor barriers - is engineered with precision and forethought. The result is a cold storage facility that performs consistently, operates efficiently, and endures demanding conditions year after year.

Industries We Serve

Our cold storage buildings are trusted by clients across diverse sectors:

Food Processing Units & Agro Industries

Dairy, Ice Cream, and Meat Plants

Fruit & Vegetable Warehouses

Seafood Processing & Storage

Pharmaceutical & Biotech Facilities

Cold Chain Logistics & Distribution Centers

Floriculture & Horticulture Storage

Whether it's a small walk-in freezer room or a large industrial-scale facility, we tailor the structure to meet your exact requirements.

Storage Excellence You Can Rely On - That's Build Matt

At Build Matt, we do more than just construct buildings - we deliver high-performance cold storage infrastructure tailored to your specific operational needs. Here’s why businesses across India trust us for their cold storage projects:

Cold Storage Specialists – Not Just Builders

While many companies offer prefab or steel structures as a side service, cold storage is our focus area. Our design, panel selection, layout engineering, and ventilation flow are all optimized specifically for temperature-sensitive operations.

We understand:

  • Temperature stratification patterns
  • Refrigerant-compatible insulation materials
  • Condensation control
  • Hygienic and food-grade construction practices

End-to-End Solutions

From site layout planning to civil coordination, fabrication, installation, and even integration with refrigeration, Build Matt offers a complete turnkey solution. No delays, no miscommunication between vendors - we manage it all.

Our scope can include:

  • Site survey and design layout
  • Structural engineering and fabrication
  • PUF/EPS panel installation
  • Electrical and HVAC provision space
  • Floor finishing and drainage solutions

Rapid Execution with Quality Control

Our factory-built components reduce site dependency. This allows us to:

  • Reduce project delivery time by up to 50%
  • Ensure uniform quality with precision factory cutting
  • Prevent water leakage, gaps, or structural errors during installation

With a strong in-house team and skilled technicians, we’ve optimized our process for on-time delivery, cost-efficiency, and performance reliability.

How Industries Benefit from Build Matt's Cold Storage Solutions

Our prefabricated and PEB cold storage structures serve multiple business verticals. Below are the major categories we build for:

Food & Agro Storage

  • Bulk storage of grains, onions, potatoes
  • Controlled ripening chambers for bananas or mangoes
  • Pack-house facilities with pre-cooling zones

Dairy & Meat Processing

  • Refrigerated rooms for milk, cheese, and butter
  • Blast freezers for meat processing
  • Deep freezing for ice cream and frozen foods

Pharmaceuticals

  • Cleanroom-grade cold chambers
  • Controlled environments for vaccines and biopharma
  • Segregated rooms for chemical-sensitive products

Floriculture & Horticulture

  • Temperature-controlled spaces for cut flowers
  • Preservative storage for exotic plants
  • Humidity-optimized prefab greenhouses

Seafood & Marine Products

  • Processing centers with cold docking
  • Frozen storage of fish, prawns, and shellfish
  • Proximity-based cold rooms for fishing harbors

Ready to Build Your Cold Storage Facility?

Whether you’re starting from scratch or upgrading an old setup, Build Matt is your trusted partner for high-performance cold storage buildings.

  • Prompt Consultation & Site Assessment
  • Customized Layout and Design Plans
  • PAN Uganda & Rwanda Delivery & Installation

Agricultural Storage Infrastructure by Build Matt

Engineered for Efficiency, Durability & Climate Control

With years of engineering excellence in steel buildings and modular construction, Build Matt delivers high-performance Agricultural Storage Facilities using cutting-edge Prefabricated and Pre-Engineered Building (PEB)systems. Designed for diverse agri-climatic zones and evolving agri-supply chains, our structures ensure maximum protection against spoilage, moisture ingress, and temperature fluctuations, while supporting seamless bulk handling and long-term storage requirements.

From grains, pulses, and oilseeds to fertilizers, agri-implements, and packing materials, our solutions address both perishable and non-perishable agri-storage demands through custom-built, scalable structures that optimize operational throughput and reduce post-harvest losses.

Why Build Matt’s PEB & Prefabricated Buildings Are Technically Superior for Agricultural Storage

Agricultural storage infrastructure demands a fine balance between structural resilience, environmental responsiveness, and operational scalability. Traditional masonry or RCC construction often fails to deliver consistent performance across diverse agro-climatic conditions, particularly when rapid deployment, load-bearing adaptability, and climate control are essential. At Build Matt, we engineer PEB and Prefabricated storage solutions with precision, built to handle wide-ranging agricultural needs and environmental stresses.

Backed by decades of industry-specific design experience, our cold-formed and hot-rolled steel buildings, combined with scientifically selected panel systems, offer a structurally sound, modular, and functionally dynamic storage solution - purpose-built for rural and industrial agricultural operations.

Engineered Steel Structures – Designed for Agro-Industrial Environments

Our structural systems are developed using a combination of hot-rolled sections for primary load-bearing frames and cold-formed steel members for optimized weight-to-strength ratios, allowing for expansive clear-span designs of up to 50 meters. These spans are especially critical for unobstructed vehicular movement involving tractors, trolleys, forklifts, and other mechanized agri-handling systems.

Each framework undergoes a rigorous structural analysis incorporating:

  • Wind load mapping for cyclone-prone zones
  • Seismic load assessments for structural integrity in seismic zones
  • Live load considerations based on the density of stacked grains or inputs
  • Corrosion mitigation measures for high-humidity and coastal regions

Additional engineering elements include:

  • Portal frame geometry with rafter-column assemblies and bracing systems
  • Customizable bay spacing to optimize layout flexibility for different commodities
  • Integrated guttering systems, overhangs, and drainage channels designed to handle monsoonal discharge without compromising wall or foundation integrity

Climatic Envelope Systems – Engineered for Crop and Chemical Sensitivity

Our building envelopes are customized based on the specific storage application and regional climate profile.

Each building is engineered to regulate internal microclimates effectively, leveraging:

  • Passive airflow designs with ridge ventilators, turbo ventilators, and side louvers
  • Condensation-resistant inner wall finishes for moisture-prone storage
  • Daylight panels for natural lighting while reducing electrical dependency
  • Provisioning for HVAC retrofits where precision-controlled environments are needed (e.g., seed vaults)

Modular Deployment – Designed for Agricultural Time Sensitivity

Recognizing the seasonal urgency in agriculture, our systems are built for minimal on-site construction and rapid commissioning. All major components - structural steel, cladding panels, doors, and accessories - are pre-engineered and precision-fabricated in a controlled environment, ensuring dimensional accuracy and eliminating common site errors.

Installation advantages include:

  • Just-in-time delivery and plug-fit assembly, with reduced dependency on skilled local labor
  • Minimal wet work, reducing curing time delays common in RCC buildings
  • Modular attachment points for integrating conveyors, grading belts, or solar lighting units
  • Pre-installed anchor bolts and base plates, speeding up foundation-to-frame erection time

Heavy-duty Load Handling - Optimized for Bulk Agricultural Commodities

Our buildings are engineered to carry high static and dynamic loads associated with bulk commodity storage. Whether you're storing 50kg grain sacks, palletized cartons, liquid-filled drums, or mechanized bins, the structures and floor slabs are tailored for uniform load distribution and shock resistance.

Key load-engineered features:

  • Floors designed to withstand up to 5 tons/m² axle loads, suitable for heavy agri-equipment or forklifts
  • Mezzanine integration using secondary beam grids for vertical space utilization
  • Special surface coatings like VDF (Vacuum Dewatered Flooring), anti-skid epoxy, or PU flooring for chemical resistance
  • Weatherproof rolling shutters, dock bays, and cantilevered canopies for loading/unloading operations in rain or sun

Application-centric Customization – Built for Indian Agricultural Diversity

Our engineering process begins with a site-specific feasibility analysis, taking into account:

Soil-bearing capacity and contour profile

Rainfall and drainage characteristics

Solar exposure and prevailing wind patterns

Local transportation network for logistics flow

Whether it's a high-humidity seed preservation unit , a multi-commodity godown, or an export-grade processing center , Build Matt’s team tailors the entire layout - structure, envelope, access, utilities - to meet regional and crop-specific demands.

Technical Specifications

Component Specifications & Options
Structural Frame MS Steel, Hot Rolled / Cold Formed, IS 800/MBMA compliant
Roofing Option Color-Coated Galvalume Sheets, Sandwich Panels, Ridge Ventilators
Wall Systems GI Corrugated / Sandwich PUF / EPS Panels (40–100mm)
Floor Load Design Up to 5 tons/m² (customizable based on use)
Clear Span Capability Up to 50 meters, expandable with modular bay additions
Eave Height 4m – 12m standard; higher custom options available
Ventilation Systems Turbo vents, ridge ventilators, side louvers
Lighting Natural daylight panels + Industrial LED options
Surface Finish Epoxy, VDF, or textured non-slip concrete
Doors & Shutters Rolling shutters, sliding doors, dock doors with weather seals
Expansion & Relocation Bolt-connected frame structure for easy scalability or dismantling

Build Your Agri Storage Infrastructure with Confidence

Whether you're a progressive farmer, agri-entrepreneur, cooperative, or FPO, Build Matt offers future-ready, high-performance agricultural buildings engineered to protect your produce, streamline operations, and maximize value.

Customized Agri Storage Facilities Delivered Nationwide

  • Engineered for India’s diverse agro-climatic zones
  • Quick build times and scalable architecture
  • Long-term durability with low maintenance
  • End-to-end support from planning to commissioning

Frequently Asked Questions (FAQs) About Cold Storage & Agricultural Storage Buildings

Yes. We tailor all technical aspects - roof design, panel material, ventilation, insulation, and layout - based on your crop type, moisture sensitivity, and geographic location. Each structure is engineered considering local agro-climatic conditions and post-harvest handling requirements.

Depending on size and configuration, most projects are completed within 3 to 6 weeks, including on-site installation. Custom structures involving integrated cold rooms, multi-bay layouts, or mezzanine decks may require slightly more time.

Yes. All Build Matt structures can be provided with solar panel–ready roofing purlins, and we can integrate rainwater harvesting systems with sloped roofs, PVC drainage channels, and water storage tanks to support sustainable agri operations.

Absolutely. One of the key advantages of Build Matt’s prefabricated and PEB systems is modular scalability. Structures can be extended, partitioned, or even dismantled and relocated with minimal structural modification and without affecting the core integrity.

We offer Annual Maintenance Contracts (AMC), preventive inspections, insulation retrofitting, and expansion consulting. Our technical team is available for on-call site support, panel replacements, and layout modifications as your operational needs evolve.

Yes. Our engineering team has worked on multiple projects under various schemes, and we ensure all technical documentation and structural certifications required for subsidy eligibility are provided.

We offer high-load-capacity flooring systems including VDF (Vacuum Dewatered Flooring), Epoxy Coated RCC, and PU flooring, designed to withstand heavy axle loads, resist chemical spills (in fertilizer or pesticide storage), and facilitate easy cleaning.

Yes. We provide integrated prefabricated cold storage buildings with climate control infrastructure, including insulated PUF panels, vapor barriers, air curtains, and compatibility with Freon or ammonia-based refrigeration systems, tailored for seeds, horticulture, or dairy storage.